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Curved sensors series production
Manufacturing Technology

Curved Semiconductor
Manufacturing Facility

End-to-end curved CMOS manufacturing from wafer processing to fully finished, ready-to-use products — delivering both industrial-grade and space-grade curved sensors at scale from our facility in Marseille, FR.

ISO Class 5 Cleanroom  ·  Wafer-level processing  ·  Variable curvature control  ·  Mass-production ready

Production-Ready Curved Semiconductors

From single prototypes to uniform series production — a high-quality, scalable manufacturing process built on years of R&D and validated by space-grade deliveries.

10+
Units per Series
Uniform batch production
5 µm
Curvature Precision
Peak-to-valley Δh
46 MP
Max Resolution
GigaPyx 108 × 24 mm²
1
Facility
Marseille, France

End-to-End Manufacturing Pipeline

A complete, vertically integrated process from raw wafer to flight-ready sensor — all under one roof.

01
Wafer Processing
Incoming flat CMOS wafer preparation, inspection and characterization
02
Curving
Proprietary curving process — spherical, toroidal, or freeform profiles with 5 µm precision
03
Packaging
Plug & Play packaging in standard flat-sensor form factor — drop-in replacement
04
Qualification
Full electro-optical testing, curvature metrology, and quality certification
05
Delivery
Industrial-grade or space-grade finished product, ready for integration
Inside the Manufacturing Line
CMV4K Curved Series
CMV 4K — Industrial Series
3 Megapixel Curved Sensor
3.3 MPix — UV Enhanced
CMV12K Laboratory
CMV 12K — Lab Grade
04
Coming Soon
What We Manufacture
01

Spherical Curvature

Standard curved sensors with uniform spherical radius. Convex and concave configurations available. Ideal for wide-field imaging and Schmidt-type optical systems.

02

Toroidal & Off-Axis

Non-symmetric curvatures for off-axis optical designs. Enables freeform telescope architectures and multi-mirror configurations with curved focal planes.

03

Freeform Surfaces

Custom-shaped semiconductors to match any focal surface geometry — including biological surfaces for medical imaging. Full 3D shape control.

04

Space-Grade Products

Flight-qualified curved sensors meeting stringent thermal, vibration, and radiation requirements for satellite and deep space missions.

05

Industrial-Grade Products

Production-ready sensors for commercial applications: maritime surveillance, automotive, medical devices, and industrial inspection systems.

06

Custom Optical Systems

Complete camera and telescope solutions designed around curved sensors — including the CASTLE folded Schmidt telescope and WFAI auroral imager.

Available Sensor Formats

CMV 4K Curved

4 Megapixels — Global shutter CMOS. Available in uniform series of 10+ units. Proven reliability in field deployments.

Industrial Grade

CMV 12K Curved

12 Megapixels — Back-side illuminated. Convex and concave configurations. Laboratory-grade and space-grade deliveries.

Industrial & Space Grade

GigaPyx 46 MPix

46 Megapixels — 108 × 24 mm² active area. Largest curved sensor produced. Off-axis, toroidal, and freeform curvatures.

Custom Fabrication

WFAI — 3.3 MPix UV Enhanced

3.3 Megapixels, 10 µm pitch — UV-enhanced curved sensor for the Wide Field Auroral Imager. Highly curved radius of 112 mm, over 30 × 17 mm². Designed for space weather monitoring at 130–160 nm wavelengths.

HDPYX 330-G — Medical

2160 × 1536 active pixels, 4.4 µm pitch — Freeform-curved sensor shaped to match biological tissue geometry. Developed for high-resolution brain imaging — conforming to cortical surfaces with 8 mm minimum curvature radius.

Instruments Powered by Curved Sensors

CASTLE — Folded Schmidt Telescope

A compact, all-reflective Schmidt camera using freeform mirrors and a curved focal plane. Proven architecture delivering clean, high-contrast imagery over 3.7 deg² — with homogeneous PSF and zero chromatic aberration.

WFAI — Wide Field Auroral Imager

UV imager for space weather monitoring from SmallSats. 60 × 60° field of view at 130–160 nm. The curved sensor enables a design with only 3 lenses instead of 6, dramatically reducing SWaP.

Two Offices. One Process.

Administration in Paris, production and R&D in Marseille — two complementary offices serving European and international customers.

Paris, France

Curve One S.A.S. — Administrative Office

Administrative headquarters managing business operations, partnerships, and client relations for Curve-One curved sensor solutions across European and international markets.

Marseille, France

Curve One S.A.S. — Production Office

European manufacturing facility and R&D center. Origin of the curved sensor technology — providing European and allied-nation customers with local production and optical system integration.

Custom Curved Sensors For Your System

Whether you need a single prototype or a production series, our team will work with you to define the optimal curvature, format, and grade for your application.

Contact the Curve-One Team